Systems, methods, and tools for proofing a computer-aided design object

ABSTRACT

Systems, methods, and tools for proofing computer-aided design (CAD) objects (e.g., CAD drawings or models). The objects are implemented with CAD software and represent an apparatus. An exemplary method includes receiving a CAD object representing the apparatus, determining criteria for proofing the CAD object, determining rules, extracting items of interest from the CAD object, comparing the extracted items with the rules, and tagging the extracted items based on the comparisons. An exemplary criterion for proofing the CAD object is the type of material (e.g., a type of plastic material) for the apparatus to be manufactured in.

FIELD OF THE INVENTION

Embodiments of the invention relate to systems, methods, and tools forproofing a computer-aided design (CAD) object. More specifically,embodiments of the invention are directed to systems, methods, and toolsfor proofing aspects of a CAD object, such as a CAD drawing or a CADmodel, representing an apparatus.

BACKGROUND

Computer-aided design (CAD) objects, such as CAD drawings or CAD models,have become increasingly popular due to the expanded capabilities andsophisticated controls of available CAD software applications. CADapplications are sometimes implemented to produce drawings and/or modelsthat are used by manufacturing companies to build manufacturedcomponents. Some CAD applications have the capability to apply or embedgeometric dimensioning and tolerances (“GD&T”) to or in a CAD drawing.GD&T is an international language that includes a set of definitionsapplied to elements of the CAD drawing. GD&T provides a user withfunctional dimensioning of the product or component illustrated in theCAD drawing. CAD objects also include other important information suchas notes regarding the drawing and/or the apparatus of the drawing. SomeCAD applications also generate a computer-created model based on the CADdrawing or vice-versa.

SUMMARY

The manufacturability of an apparatus (e.g., component, part, etc.) candepend on many factors such as materials, process types, standards, gooddesign practices, and the like. For example, while a CAD object mayinclude proper dimensioning, if entered tolerances of the apparatus areless than a set of defined tolerances or rules for a material and/orprocess, the apparatus may be considered non-manufacturable. As anotherexample, if the notes for the drawing do not convey the necessaryinformation to manufacture the apparatus, the apparatus may beconsidered non-manufacturable.

The manufacturability of the apparatus can also depend on an analysis ofthe computer-implemented model. For example, while the GD&T of thedrawing meets proper rules, if locations and features of size of the CADobject do not satisfy defined dimensions or rules, the apparatus may beconsidered non-manufacturable. The invention provides a system, method,and tool for proofing the CAD object to determine whether the object hasdeficiencies.

In one embodiment, the invention provides a method of proofing a designfor an apparatus. The design is implemented with CAD software, and themethod is performed with a computer system having a processor andmemory. The method includes receiving a CAD object representing theapparatus, extracting an item of interest from the CAD object, andobtaining information from the memory. The obtained information is basedon the type of material. The method further includes comparing theextracted item with a comparison value, the comparison having a relationto the obtained information, and tagging the extracted item based on thecomparison.

In another embodiment, the invention provides a tolerance proofing toolfor execution by a computer system. The computer system has a processorand a memory storing a CAD object of an apparatus to be manufacturedwith a material. The tool includes a criteria selector to prompt for andreceive a proofing criterion, an extractor to extract an item ofinterest from the CAD object, and a rule module to obtain a rule fromthe memory. The rule is based on the proofing criterion and having arelation to the type of material. The tool further includes a comparatorto compare the extracted item with a comparison value. The comparison isbased on the rule. The tool also includes a tagging module to tag theextracted item based on the comparison.

In another embodiment, the invention provides a method of proofing adesign for an apparatus, the method including receiving a CAD object ofthe apparatus, determining a process (e.g., a type of casting process)for the apparatus to be manufactured with, extracting an item ofinterest from the CAD object, and obtaining information from the memory.The obtained information is based on the process. The method includescomparing the extracted item with a comparison value, the comparisonhaving a relation to the obtained information, and tagging the extracteditem based on the comparison.

In another embodiment, the invention provides a tolerance proofing toolfor execution by a computer system. The computer system includes amemory storing a CAD object of an apparatus to be manufactured with acasting process. The tool comprises a criteria selector to prompt forand receive a proofing criterion, an extractor to extract an item ofinterest from the CAD object, and a rule module to obtain a rule fromthe memory. The rule is based on the proofing criterion and has arelation to the type of process. The tool further includes a comparatorto compare the extracted item with a comparison value. The comparisonvalue is based on the rule. The tool also includes a tagging module totag the extracted item based on the comparison.

In another embodiment, the invention provides a method of proofing a CADobject. The method includes receiving a CAD object having a drawingnote, extracting a drawing note from the CAD object, and obtaining arule from the memory. The rule has a plurality of keywords. The methodfurther includes comparing the extracted drawing note with the rule, andgenerating a result based on the comparison.

In another embodiment, the invention provides a notes proofing tool fora CAD object. The tool is adapted to be implemented with a computersystem having a processor and a memory storing the CAD object. The toolincludes an extractor to extract a drawing note from the CAD object anda rule module to obtain a rule from the memory. The drawing note has aplurality of words and the rule includes a plurality of keywords. Thetool further includes a comparator to compare the rule with the drawingnote, the comparison including comparing the plurality of keywords withthe plurality of words, and a reporter to generate a result based on thecomparison.

In another embodiment, the invention provides a method of proofing adesign for an apparatus. The method includes receiving a CAD object ofthe apparatus, prompting for a thickness (e.g., of a sheet metal) forthe apparatus to be manufactured in, receiving the thickness, extractingan item of interest from the CAD object, and obtaining a function havinga variable. At least one of the variables is based on the thickness. Themethod further includes modifying the item of interest relative to thethickness with the function, comparing the thickness with the item ofinterest based on the modification, and tagging the extracted item ofinterest based on the comparison.

In another embodiment, the invention provides a proofing tool forexecution by a computer system. The computer system has a processor anda memory storing a CAD object of an apparatus to be manufactured with asheet metal. The tool includes a criterion selector to prompt for andreceive a sheet metal thickness, an extractor to extract an item ofinterest from the CAD object, a rule module to obtain a rule including afunction having a variable, and a comparator to compare the extracteditem of interest with a comparison value. The comparison value is basedon the rule obtained by the rule module, and the sheet metal thicknessbeing applied to the rule. The tool further includes a tagging module totag the extracted item based on the comparison.

Other aspects of the invention will become apparent by consideration ofthe detailed description and accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 illustrates an exemplary computer system according to oneembodiment of the invention.

FIG. 2 illustrates a proofing tool capable of being implemented with thecomputer system of FIG. 1.

FIG. 3 illustrates an exemplary proofing process for use by the systemin FIG. 1.

FIG. 4 illustrates an exemplary view of a CAD drawing created with thesystem in FIG. 1.

FIG. 5 illustrates a process that further defines one or more steps ofthe process in FIG. 3.

FIG. 6 illustrates another process that further defines one or moresteps of the process in FIG. 3.

FIG. 7 illustrates an exemplary process for a plastic tolerance proof.

FIG. 8 illustrates a CAD drawing created with the system in FIG. 1.

FIG. 9 illustrates a portion of the CAD drawing of FIG. 8.

FIG. 10 illustrates a pull-down menu for initiating various proofingtools.

FIG. 11 illustrates a pull-down menu for entering proofing criteria forthe plastic tolerance proofing tool.

FIG. 12 is a table listing a plurality of definitions for the plastictolerance proofing tool.

FIG. 13 illustrates a process that further defines one or more steps ofthe process in FIG. 7.

FIG. 14 illustrates a revised portion of the CAD drawing of FIG. 8.

FIG. 15 illustrates a report of a proofed CAD drawing.

FIG. 16 illustrates an exemplary process for a casting tolerance proof.

FIG. 17 illustrates a pull-down menu for entering proofing criteria forthe casting tolerance proofing tool.

FIG. 18 is a graph representing a linear tolerance in ±inches versuslinear dimension in inches.

FIG. 19 illustrates a process that further defines one or more steps ofthe process in FIG. 16.

FIG. 20 illustrates an exemplary process for a note proofing tool.

FIG. 21 illustrates a CAD drawing created with the system in FIG. 1, theCAD drawing having a legend.

FIG. 22 illustrates an exemplary process for a stamped metal proofingtool.

FIG. 23 illustrates a CAD model created with the system in FIG. 6.

DETAILED DESCRIPTION

Before any embodiments of the invention are explained in detail, it isto be understood that the invention is not limited in its application tothe details of construction and the arrangement of components set forthin the following description or illustrated in the following drawings.The invention is capable of other embodiments and of being practiced orof being carried out in various ways.

The use of “including,” “comprising,” or “having” and variations thereofherein is meant to encompass the items listed thereafter and equivalentsthereof as well as additional items. The use of “mounted,” “connected,”“supported,” and “coupled” and variations thereof herein encompass bothdirect and indirect mountings, connections, supports, and couplings.Further, “connected” and “coupled” are not restricted to physical ormechanical connections or couplings.

As should also be apparent to one of ordinary skill in the art, thesystems shown in the figures are models of what actual systems might belike. As noted, many of the modules and logical structures described arecapable of being implemented in software executed by a microprocessor ora similar device or of being implemented in hardware using a variety ofcomponents including, for example, application specific integratedcircuits (“ASICs”). Terms like “processor,” “module,” and “tool” mayinclude or refer to both hardware and/or software. In addition,capitalized terms and acronyms are used. Such terms are used to conformto common practices and to help correlate the description with theexamples described and the drawings. However, no specific meaning isimplied or should be inferred simply due to the use of capitalization.

The term “illegal” (and variants thereof) is used herein to describecertain aspects of embodiments of the invention. The term “illegal” isused to broadly describe elements and/or actions that are not allowed,or that lead to invalid results, as should be apparent to one ofordinary skill in the art. The use is not a special one, but one that isconsistent with the general definition of the term.

Before describing embodiments of the invention, a brief review of CADsoftware applications that include GD&T functionality is provided.Nonetheless, it is assumed that the reader is familiar with GD&Tspecifications.

Some CAD software applications (e.g., Unigraphics, CATIA, etc.) allow auser to apply GD&T to CAD objects. For example, GD&T rules, which may beindicated in the drawing using one or more GD&T symbols, are applied tothe apparatus being drafted in the CAD object. The GD&T rules define thephysical dimensions and tolerances of the apparatus. As such, a user cancreate an accurate apparatus by following the GD&T symbols applied inthe CAD object. Additionally, an apparatus that has been produced can beinspected (e.g., verified to determine whether the component has beenproduced according to the specification set forth in the drawing model)by comparing the produced component to the CAD object.

In general, CAD objects that include GD&T also include other standardsymbols and information such as notes and dimensional values, which areoften displayed in a standardized manner. For example, as should berecognized by those skilled in the art, basic dimensions are numericalvalues that represent a theoretical exact size, true profile,orientation, or location of a feature. Generally, basic dimensions arespecified by enclosing a single numerical value in a box. Alternatively,dimensions with tolerances provide a range of acceptable dimensionalvalues. A drawing note conveys additional information to a reader of theCAD object (e.g., the manufacturer, draftsman, technician, etc.) that isnot specified in the object. That is, a drawing note is general to theCAD object.

As used herein, a CAD object is a general term that can include a CADdrawing, a CAD-implemented model, and similar CAD items. A CAD drawingmay be created from a CAD-implemented model or vice-versa. As known inthe art, the CAD-object can be maintained as a computer file, a datablock, etc. It should also be understood, that when using the term“drawing” or “model”, the terms are meant to be generic to CAD objects.For example, the term “drawing notes” is not meant to be limited to justCAD drawings, but rather is generic to any CAD object.

FIG. 1 illustrates an exemplary computer system 100. The computer system100 is used, in some constructions, to create a CAD object with a CADsoftware application and to proof at least one or more aspects in theobject. The exemplary computer system 100 is a computer that includescomponents such as a monitor 105, a housing 110, a keyboard 115, and amouse 120. It should be apparent to those skilled in the art that thehardware housing 110 may contain components such as one or moreprocessors, random access memory, read only memory, storage devices(e.g., hard drives, CD-ROM disk drives, etc.), and the like. The randomaccess memory, read only memory, storage devices, and related memorydevices are collectively referred to herein as memory 128. It shouldalso be understood that the shown computer can be a client or peercomputer in a client-server or peer system and that the computer system100 includes the master or second computer with its processor(s) andmemory. Additionally, software applications executed by the hardware canbe used to produce CAD images on the monitor 105. The images can bemanipulated by user input devices such as the keyboard 115 and the mouse120.

After a user or a CAD operator has created or recalled a CAD object withthe CAD software, the operator initiates a proofing (or verification)tool that proofs the adequacy of the CAD object and/or verifies amanufacturability of the apparatus represented in the CAD object. Forexample, the proofing tool can implement a process that identifieswhether GD&T has been applied to a drawing incorrectly or illegally.Exemplary tools and processes for GD&T proofing are described in U.S.patent application Ser. No. 11/536,075, filed on 28 Sep. 2006, theentire content of which is incorporated herein by reference. For anotherexample, the proofing tool can implement a process that determineswhether tolerances on a drawing satisfy rules based on criteria enteredby an operator. For yet another example, the proofing tool can implementa process to analyze a CAD object for validating whether an apparatuscan be manufactured. For a further example, the proofing tool canimplement a process to analyze whether the operator has entered notesthat satisfy a library of rules, some of the rules being based oncriteria entered by an operator.

FIG. 2 illustrates an exemplary proofing tool 130 for use with the CADsystem 100. In some constructions, the proofing tool 130 is implementedas stand-alone software. In other constructions, the proofing tool 130is an add-on computer application to work in conjunction with the CADsoftware application. The proofing tool 130 includes a criteria selector135 allowing an operator to interactively enter one or more pieces ofcriterion for the tool. Example criteria include a material for theapparatus, a production process or technique for manufacturing theapparatus, a manufacturer of the apparatus, an entity performing orrequesting the validation, an end entity for the apparatus, a countrythe apparatus will be delivered to, a standard the apparatus is to bemanufactured under, a standard the apparatus is to meet, etc.

The tool 130 includes a rule module 140 having information, such astables, functions, text, processes, libraries, etc, which collectivelyform, or are a part of, rules. Example rules include a function thatdefines a tolerance not to be exceeded, a preferred wording for a typeof note, a type of note that should be reviewed by an operator, etc. Therules are determined (e.g., selected or created) based on the enteredcriteria. The rules can be based on other factors such as the selectedtool 130.

An extractor 145 reads or retrieves items of interest from the CADobject. Example items of interest include GD&T, dimension tolerances,location dimensions, feature-of-size dimensions, and notes. The selecteditems of interest may be based on the selected tool 130 and/or theentered criteria from the user.

A comparator 150 compares extracted items of interest (which may bemodified) with a comparison value or item, the comparison being based ona rule. A tagging module 155 tags (e.g., flags, attaches a result) tothe extracted item and/or the rule based on the result from thecomparison module. In some constructions, the tag indicates anon-manufacturable instance or a manufacturable instance. A replacementmodule 160 determines a replacement item for a flagged item of interest.The replacement item is an item for replacing, typically, anon-manufacturable item of interest. In a preferred construction, thereplacement item is suggested to the user and the user agrees to thereplacement before the non-manufacturable item is exchanged with thereplacement item. But it is envisioned that the replacement module canautomatically revise the CAD object with the replacement item withoutapproval from an operator.

The tool 130 also includes a reporter 165 for generating a report thatis based on the results of the proofing. The report includes tagged(e.g., flagged) items and can include the replacement items. It is alsoenvisioned that a set of guidelines or definitions can be included withthe flagged or replacement items.

FIG. 3 illustrates an exemplary proofing process 180 thatproofs/validates information (e.g., dimension tolerances, locationdimensions, feature-of-size dimensions, notes, etc.) from a CAD object.As described below, there are numerous reasons that rules applied to adrawing result in items of interest as being illegal. In someimplementations, an item of interest is identified as illegal if a ruleis applied to a drawing component in an impossible or nonsensicalmanner. In other implementations, an item of interest is identified asillegal if the rule is technically applied correctly, but is not appliedaccording to common or “good practice” standards.

The process 180 begins by creating a CAD object (step 185). The CADobject can be created, for example, using a CAD software application(such as Unigraphics) and the computer 100 shown in FIG. 1. After and/orwhile the CAD object is being created, information (GD&T, dimensions,dimension tolerances, notes, etc.) is applied to the CAD object (step190). In some implementations, a 3-D modeled apparatus can includemultiple 2-D drawing views that correspond to the same apparatus (e.g.,a top view, a front view, an isometric view, etc.). As such, informationthat is applied to one 2-D drawing view should also be logical in otherviews for a given component.

After completing the CAD object and applying information (steps 185 and190 respectively), a proofing tool 130 is initialized (step 195). Asdiscussed, the proofing tool 130, in some implementations, is aknowledge-based software tool that is added onto (or integrated into)the CAD software platform (e.g., Unigraphics). As such, it should beappreciated that the proofing tool 130 is capable of being applied tomany different CAD software platforms, and is not limited to any oneplatform. In some implementations, the proofing tool 130 is initializedby an operator while operating the CAD software application. Forexample, an operator chooses to initialize the proofing tool 130 byselecting a proofing tool icon or other user-selectable item (e.g., anitem in a proofing tool pull-down menu) while constructing a CAD object.In other implementations, the proofing tool 130 is automaticallyinitialized, for example, prior to saving the CAD object. Other ways ofinitializing the proofing tool 130 are also possible. For example, inalternative constructions, the proofing tool 130 is a softwareapplication that is separate from the CAD software. In suchconstructions, the proofing tool 130 validates a previously saved CADobject by initializing the proofing tool 130 and selecting a saved CADobject.

After initializing the proofing tool 130 (step 195), the proofing tool130 completes a plurality of proofing/validation processes (step 200).The proofing tool processes are used to indicate information that isimproperly or illegally applied (described below). Sample processes arediscussed in U.S. patent application Ser. No. 11/536,075. Otherexemplary processes are discussed herein. As such, the proofing tool 130need not complete all of the processes each time the proofing tool 130is run. Additionally, the proofing tool 130 may include alternativeprocesses (or steps within the processes) that are not specificallydescribed herein.

Upon completion of the proofing tool processes (step 200), illegallyapplied information is identified in the CAD object (step 205). Asdescribed in greater detail below, illegally applied information can beidentified in a variety of manners and can include information that islegal once confirmed by the user. In addition to indicating theillegally applied information in the CAD object, a proofing tool reportis created (step 210). The report includes, for example, informationregarding each illegal application.

FIG. 4 illustrates an exemplary 2-D CAD drawing 220. While a CAD drawingcan include multiple views, the drawing shown in FIG. 4 shows only oneview. The drawing 220 can be created, for example, during step 185 ofthe process 180 (FIG. 2). The drawing 220 generally includes basicdimensions 225, as well as dimensions with tolerances 230. Thedimensions included in the CAD drawing 220 are not necessarilyrepresentative of an actual component, and are included for illustrativepurposes only. The drawing 220 also includes multiple feature controlframes 235, which are divided into compartments containing acharacteristic symbol 240 (e.g., straightness, flatness, circularity,profile of line, profile of surface, runout, position, etc.) followed bya tolerance value 245. In some constructions, the tolerance value 245follows a diameter symbol 250 and/or precedes a datum reference 255and/or proceeds tolerance or datum modifiers 260. Additionally, in someimplementations, control frames are associated with datum features. TheCAD drawing 120 can include notes that are typically located in alegend.

The CAD software, in some exemplary constructions, models the 2-D CADdrawing to result in a 3-D CAD-implemented model of the apparatus. Inother constructions, the CAD software partitions the 3-D CAD-implementedmodel to result in 2-D CAD drawings. The completed CAD drawing 220and/or the CAD model can be checked for invalid or illegal applicationsof information using one or more processes.

FIG. 5 is an exemplary process 280 that further defines animplementation of a portion of the process 180 of FIG. 3. Prior to step200, typically part of step 195, the operator selects a proofing tool130 for proofing the CAD object. For example, the proofing tool 130 canbe the GD&T validation tool discussed in U.S. patent application Ser.No. 11/536,075. Alternative proofing tools include a tolerance proofingtool, a stamped metal proofing tool, and a note proofing tool.

With reference to FIG. 5, an operator enters and the proofing tool 130receives proofing criteria (step 285). The proofing criteria are used bythe tool 130 to determine the type of information to beproofed/validated in the CAD drawing. The type of proofed informationcan be, for example, GD&T, dimensions (e.g., location or feature-of-sizedimensions), dimension tolerances, and notes. Example criteria caninclude a material for the apparatus in the CAD drawing and/or aproduction process or technique for the apparatus. Other possiblecriteria include a manufacturer of the apparatus, an entity performingor requesting the proofing, an end entity for the apparatus, a countrythe apparatus will be delivered to, a standard the apparatus is to bemanufactured under, a standard the apparatus must satisfy, etc.

At step 290, the proofing tool 130 determines one or more rules based onthe selected criteria and/or the selected proofing tool 130. The rulescan provide conditions the items of interest must follow or meet,guidelines the items of interest should follow or meet, orcharacteristics in the items of interest that are to be identified. Thespecific examples of proofing tools below provide exemplary rules. Inone example, the rules include a function that creates a comparisonvalue (e.g., a threshold) for comparing with a dimension or tolerancefrom a CAD object. In another specific example, the rules include apreferred wording for a type of note. In yet another example, the rulesinclude a type of note that should be identified for the operator toreview before finalizing the drawing. Other specific examples areprovided.

The tool then begins a process to extract information (step 295) fromthe CAD drawing based on the selected criteria. As used herein, the term“based on” and variations thereof define a base or basis upon which aspecified determination is based. However, other determinations can beincluded with the recited determination. For example, the proofing tool130 can extract information from the CAD object based on the selectedcriteria and further based on the selected proofing tool 130. Other oradditional basis for selecting the extracted information are possible.

When extracting information from the CAD object, an extracted piece ofinformation is referred to herein as an item of interest. The extractingof information can be by various techniques such as selecting oracquiring an item of interest (e.g., such as a location dimension) orcalculating an item of interest (such as a dimension for a feature ofsize) from one or more pieces of information. Specific examples of itemsof interest are provided below with the exemplary proofing tools 130.

After obtaining an item of interest (step 300), the proofing tool 130compares the item with one or more rules (step 305). For example, thecomparator 150 determines whether the item of interest follows (e.g.,passes or satisfies) the rule. In another example, the comparator 150determines whether the item of interest should be identified because theitem of interest does (or does not) include a characteristic identifiedby the rule. Other specific examples are provided below and notdiscussed at this time.

It should be apparent to someone skilled in the art, that if thecomparison is for multiple rules, then the comparison may be in a loop.The loop allows the item of interest to be compared to a rule one at atime until the process is complete. It should also be understood thatthe rules may vary depending on the item of interest. For example, ifthe item of interest is a first item type, then the item is compared toa first rule or set of rules. If the item of interest is a second itemtype, then the item is compared to a second rule or set of rules.

Based on the comparison, the proofing tool 130 associates a result withthe item of interest (step 310). The result can be that the item ofinterest passed a rule, the item of interest passed all of the rules, orsimilar results. The results are identified on the CAD object (e.g., theCAD drawing, the computer-implemented model) and/or in a report. In someimplementations, multiple results can be associated with the item ofinterest. The tool then returns to step 295 where the tool determineswhether the CAD drawing and/or the model includes another item ofinterest.

Before proceeding further, it should be understood that the order ofsteps shown in FIG. 5 or other processes discussed herein could vary.Further, additional steps can be added to the process, not all of thesteps may be required in the process, and one or more steps may berepeated within the process. This will become more apparent in the moredetailed examples below.

The process 320 shown in FIG. 6 is another process that further definesan implementation of a portion of the process 180 of FIG. 3. Prior tothe process shown in FIG. 6, the operator selects a proofing tool 130for proofing the CAD object. At step 325, an operator enters and theproofing tool 130 receives proofing criteria. Based on the criteriaand/or the selected proofing tool 130, the tool 130 extracts the itemsof interest (step 330) for the comparison process. It should be apparentto someone skilled in the art that the extraction of the items ofinterest may be in a logical loop. The proofing tool 130 then begins aprocess to compare rules to the extracted item(s) of interest. Theproofing tool 130 obtains a rule (step 335) based on the selectedcriteria and/or the selected tool 130. After obtaining a rule (step340), the proofing tool 130 compares one or more of the items to therule (step 345). After analyzing the item(s) of interest against therule, a result is associated with the rule (step 350). In someimplementations, multiple results can be associated with the rule. Theproofing tool 130 then returns to step 335 where the proofing tool 130determines whether another rule needs to be analyzed.

Having described FIGS. 5 and 6, which provide more detailed processesfor portions of the process 180 of FIG. 4, the following descriptiondiscloses processes for exemplary proofing tools. Another specificproofing tool is shown in FIGS. 4-14 of U.S. patent application Ser. No.11/536,075.

For the exemplary proofing tools herein, when the tool performs afunction or process, a processor retrieves one or more instructions frommemory, interprets the retrieved instructions, and executes theinterpreted instructions to perform the particular function or process.Other tools can perform differently.

Plastic Tolerance Proofing Tool

FIG. 7 discloses a process 375 for performing a plastic tolerance proof.The process 375 begins by creating a CAD object (step 380). The CADobject can be created, for example, using a CAD software application andthe computer 100 shown in FIG. 1. After and/or while the CAD object isbeing created, dimensions and dimension tolerances are applied to theCAD multiple drawing views (e.g., a top view, a front view, an isometricview, etc.) that correspond to the same apparatus 395. The GD&T for theexemplary CAD drawing 390 have been removed from FIG. 8 because thespecific values are inconsequential for the invention herein. However,one skilled in the art would understand that the CAD drawing 390 shownin FIG. 8 and FIGS. 10, 11, and 17 (discussed below) would include GD&T.FIG. 9 shows a portion of the CAD drawing of FIG. 8. After completingthe CAD drawing and applying information, the plastic tolerance proofingtool is initialized (step 400; FIG. 7). In the shown implementation, theproofing tool is a knowledge-based software tool that is added onto (orintegrated into) a CAD software platform (e.g., Unigraphics). Theplastic tolerance proofing tool is initialized by a user while operatingthe CAD software application. The user chooses to initialize the plastictolerance proofing tool by selecting “PlstcTolCheck” 405 (FIG. 10) in aproofing tool pull-down menu 410 while constructing the CAD drawing 390.

At step 420 (FIG. 7), the operator enters and the plastic toleranceproofing tool receives proofing criteria. The proofing tool uses theproofing criteria to help determine the type of information to beproofed with the CAD drawing. In the shown implementation (FIG. 11), a“dialogue” box allows an operator to enter the criteria. In the exampleof FIG. 11, the box allows the operator to select analysis for a minimumtolerance 425, select analysis for a commercial tolerance 430, and entera type of plastic 435. Other criterion can include a production processor technique for manufacturing the apparatus (e.g., blow molding).

At step 445, the plastic tolerance proofing tool converts dimensions anddimension tolerances to nominal dimensions and tolerance ranges.Dimensions and dimension tolerances can be expressed in several formatsfor a CAD object. These formats include limit tolerances, bilateraltolerances, unilateral tolerances, and unequal bilateral tolerances. Toaddress different formats, the proofing tool converts these and otherformats to one type, such as nominal dimensions and tolerance ranges.

At step 450, the plastic tolerance proofing tool acquires (e.g., recallsfrom memory) information for creating one or more rules, the acquiredinformation being based on the selected criteria. The rules provideconditions the tolerance ranges must follow or meet and/or guidelinesthe tolerance ranges should follow or meet. For the specific examplediscussed herein, it will be assumed that the operator selects thetolerance ranges to be compared with minimum tolerance thresholds andcommercial tolerance thresholds. However, other comparison values arepossible.

FIG. 12 shows a tolerance table 455 that lists a plurality of datavalues for determining commercial tolerance thresholds and minimum(sometimes referred to as “fine”) tolerance thresholds. The plurality ofdata values is defined with respect to a plurality of plastic materials.In some implementations, the computer readable medium stores the table455 as a lookup table. Column 460 lists a plurality of plasticmaterials, column 465 lists a plurality of corresponding commercialtolerance data values, and column 470 lists a plurality of correspondingminimum tolerance data values. In the implementation shown, each of thedata values in column 465 includes three commercial tolerance datavalues—T1 c, T2 c, and T3 c. Similarly, each of the data values incolumn 470 includes three minimum tolerance data values—T1 f, T2 f, andT3 f. For example, when the operator selects ABS as the type of plastic,the process 450 retrieves three commercial tolerance data values (0.004,0.012, and 0.003) and three minimum tolerance data values (0.002, 0.008,and 0.002). As will be discussed below, the data values, in oneimplementation, are applied to a function, which also uses nominaldimensions (e.g., nominal lengths), for determining commercial andminimum tolerance thresholds.

The tool then begins a process (step 475; FIG. 7) to extract items ofinterest from the CAD object. As already discussed for step 445, adimension and dimension tolerance may be in a first form and the toolconverts the dimensions and dimension tolerance to a nominal dimensionand a tolerance range. The extracted item can be the dimensiontolerance, the nominal dimension, the tolerance range, and combinationsthereof depending on the form of the tolerance. If a tolerance has beenobtained (step 480), then the plastic tolerance proofing tool appliesthe tolerance range to the rule(s) (step 485) and associates a resultwith the extracted item based on the comparison (step 490).

FIG. 13 shows an exemplary comparison and tagging process 500 for steps485 and 490. After the user has selected a plastic type (for example,from the list in column 460 of FIG. 12), the corresponding tolerancedata values are retrieved, for example, from the lists in columns 465and 470 of FIG. 12. A nominal length (“NL”) or dimension (e.g.,dimension 472 of FIG. 4) is extracted from the CAD object and iscompared with a multiple of a predetermined constant, M at step 505. Inone implementation, M is 25.4 mm per inch (mm/in), and the multiple is 6inches. If the nominal length is less than or equal to 6M as determinedat step 505, the comparison process 500 proceeds to a comparison at step510. Step 510 compares an extracted tolerance (“PT”) (e.g., a tolerancerange 473 of FIG. 4) with a value (test3) determined from EQN. (1).

$\begin{matrix}{{{test}\; 3} = {2{M( {{T\; 1f} + \frac{\frac{NL}{M}( {{T\; 2f} - {T\; 1f}} )}{6}} )}}} & (1)\end{matrix}$

If the extracted tolerance is less than the value (test3) determinedfrom EQN (1) as determined at step 510, the tolerance is tagged, therebyindicating that the tolerance is below a recommended minimum tolerance(step 515). The flag generated at step 515 indicates that the tolerancewould be difficult to hold and the associated cost for manufacturing theobject may increase. If the extracted tolerance is not less than thevalue (test3) determined from EQN (1) as determined at step 510, theextracted tolerance is compared with the commercial tolerances at step515. Particularly, the extracted tolerance is compared with a value(test4) determined from EQN (2).

$\begin{matrix}{{{test}\; 4} = {2{M( {{T\; 1c} + \frac{\frac{NL}{M}( {{T\; 2c} - {T\; 1c}} )}{6}} )}}} & (2)\end{matrix}$

If the extracted tolerance is less than the value (test4) determinedfrom EQN (2) as determined at step 515, the tolerance is tagged toindicate the tolerance is below a recommended commercial tolerance (step520). The flag indicates that the associated cost for manufacturing theobject may increase. If the tolerance is not less than the value (test4)determined from EQN (2), the nominal length dimension and its tolerance(step 525) are tagged as passing.

Referring back to step 505, if the nominal length is greater than 6M asdetermined at step 505, the comparison process 500 proceeds to acomparison at step 530, which compares the extracted tolerance with theminimum tolerance value. Particularly, the extracted tolerance iscompared with a value (test5) determined from EQN (3).

$\begin{matrix}{{{test}\; 5} = {2{M( {( {{T\; 1f} + \frac{( \frac{NL}{M} )( {{T\; 2f} - {T\; 1f}} )}{6}} ) + {T\; 3{f( {\frac{NL}{M} - 6} )}}} )}}} & (3)\end{matrix}$

If the extracted tolerance is less than the value (test5) determinedfrom EQN (3) as determined at step 530, the extracted tolerance istagged (step 535) to indicate the tolerance is below a recommendedminimum tolerance. The flag indicates that the extracted tolerance isdifficult to hold and the associated cost for manufacturing the objectmay increase. If the extracted tolerance is not less than the value(test5) determined from EQN (3), the comparison process 500 proceeds tocompare the extracted tolerance with the commercial tolerance at step540. The extracted tolerance is compared with a value (test6) determinedfrom EQN (4).

$\begin{matrix}{{{test}\; 6} = {2{M( {( {{T\; 1c} + \frac{( \frac{NL}{M} )( {{T\; 2c} - {T\; 1c}} )}{6}} ) + {T\; 3{c( {\frac{NL}{M} - 6} )}}} )}}} & (4)\end{matrix}$

If the extracted tolerance is less than the value (test6) determinedfrom EQN (4), the extracted tolerance is tagged (step 545) to indicatethat the tolerance is below a recommended commercial tolerance. The flagindicates that the associated cost for manufacturing the object mayincrease. If the extracted tolerance is not less than the value (test6),the nominal length dimension and its tolerance (step 550) are tagged aspassing.

After completing step 490 (FIG. 7), the tool attempts to extract anotheritem of interest (step 475). The process 375 repeats itself until alltolerances that can be evaluated are analyzed.

Before proceeding further, it should be understood that the functionsshown in FIG. 13 (i.e., EQN (1) through EQN (4)) may or may not be basedon the selected criteria for the tool. It should also be understood thatthe functions shown in FIG. 13 can be rearranged such that the extractedtolerance can be applied to the function and the result compared to acomparison value. This is also true for the functions of the othertools. Regardless, it should be apparent that the rules shown in FIG. 13include a function having one or more variable(s) and a comparisonresults from the item of interest and the function.

FIG. 9 illustrates a portion of a CAD drawing 390 that includes firstand second views 560 and 565. The views 560 and 565 include dimensions570 and dimension tolerances 575. FIG. 14 illustrates a revised portionof the CAD drawing 390 with indicators 580 indicating flagged items. Insome implementations, the indicators 580 include an error number that isenclosed by a circle. In other implementations, the indicators 580 aredisplayed differently (e.g., an error number enclosed by a differentshape, a colored error number, an alternative indicator symbol, etc.).The indicators 580 notify a user that a tolerance does not satisfy atolerance threshold. The indicators 580 are added to the drawing 120after the proofing tool is ran. As such, each indicator 580 refers to astep or condition in one of the processes that was not satisfied.

In some implementations, the indicators 580 are interactive such that auser can select the indicator 580 using a user input device while thedrawing 120 is displayed on the screen. Selecting the indicator 580initializes an informational “window” to appear, which can provide thereason that the tolerance was flagged. Additionally or alternatively,descriptive information regarding each identified tolerance can beincluded in a separate report (described below), as well as a help oruser manual. In some implementations, an operator can remove theindicators 580 from the drawing 120 after the indicators 580 have beeninspected. For example, the user may print a hard-copy of the drawing120 with the indicators 580 after the proofing tool is run, and thenreturn the drawing 120 to its prior state (without the indicators 580being displayed). In some implementations, the flagged (or illegal)indicators 580 include a first indicia or color, and the legalindicators include a second indicia or color. This implementation allowsa user to know that the information associated with the legal indicatorshas passed proofing while the information associated with the illegalindicator 580 has not passed proofing. Further, in anotherimplementation, a third indicia or color, which may be the originalcolor of a dimension or tolerance, is used for items the plastictolerance proofing tool could not evaluate. It is envisioned that anoperator may not properly draw an object such that the tool cannotprocess a portion of the object. The third indicia or color is appliedto the portion of the object that the tool cannot process. This informsthe operator to verify these items separately.

FIG. 15 illustrates an exemplary report 585. In some implementations,the report 585 is created by the plastic tolerance proofing tool afterthe tool has identified the flagged items in the drawing 390. As such,the report 585 is linked to the drawing 390 such that each indicator 580included in the drawing 390 corresponds to a portion of the report 585.The report 585 generally includes a drawing information portion 590 anda tool information portion 595. The drawing information portion 595recites information about the drawing, including the file name. However,the drawing information portion 590 may include more or less informationthan that shown in FIG. 15. For example, in an alternativeimplementation, the drawing information portion 590 also includesinformation regarding the date of drawing creation, the drawingrevision, etc.

The tool information portion 595 provides information about each flaggeditem. In some implementations, the information is grouped by illegalindicator (e.g., the error code of the illegal indicator). Descriptivefields can be included with each error code to provide a fulldescription of the illegally applied application. Additionally, in someimplementations, a user manual section field is also included.

In some implementations, a user or help manual is included with theproofing tool. The help manual provides detailed information about eachstep of the process. An operator can reference the help manual to obtainmore details about each error, as well as possible correctioninstructions or procedures to remedy the error.

Therefore, the plastic tolerance proofing tool automatically checks CADobjects to verify if all the tolerances on the drawing are consideredmanufacturable. The thresholds can be based on, for example, thresholdscalculated using information from the resource Standards & Practices ofPlastic Molders, available from the Society of the Plastics Industry,Inc. The information can be stored similar to the functions and valuesdiscussed above, and can be used as the basis for creating rules,similar to disclosure for FIG. 13. The tool can also calculate and printthe smallest tolerance that would be manufacturable.

It should also be understood that FIG. 13 and the related description isone technique for proofing a tolerance with multiple thresholds.However, other techniques can be used. Further, the proofing tool caninclude information to create rules for other items of interest for theCAD object. For example, different threshold limits can be set orcalculated for various locations or features of size. Exemplary items ofinterest include an inside radius, an outside radius, a thickness of aportion of the apparatus, and a diameter of an aperture (such as aflow-around hole). Other measures known to be of concern for plasticmanufacturers are possible.

Casting Tolerance Proofing Tool

FIG. 16 discloses a process 600 for performing a casting toleranceproof. The process 600 begins by creating a CAD object (step 605). TheCAD object is created using the CAD software application and thecomputer 100 shown in FIG. 1. After and/or while the CAD object is beingcreated, dimensions and dimension tolerances are applied to the CADobject (step 610). FIG. 8 shows a CAD drawing 390 having multipledrawing views that correspond to the same apparatus (e.g., a top view, afront view, an isometric view, etc.). FIG. 9 shows a portion of the CADdrawing of FIG. 8. After completing the CAD object and applyinginformation, the casting tolerance proofing tool is initialized (step615; FIG. 16). In the shown implementation, the casting toleranceproofing tool is a knowledge-based software tool that is added onto (orintegrated into) the CAD software platform (e.g., Unigraphics). Thecasting tolerance proofing tool is initialized by a user while operatingthe CAD software application. The operator chooses to initialize thevalidation tool by selecting “CastTolCheck” 620 (FIG. 10) in theproofing tool pull-down menu 410 while constructing the CAD drawing 390.

At step 625, the operator enters and the casting tolerance proofing toolreceives proofing criteria. The proofing tool uses the proofing criteriato determine the type of information to be checked with the CAD object.In the shown implementation (FIG. 17), the criteria are themanufacturing or casting process (i.e., sand casting, permanent moldcasting, or die casting). Other criteria can include a type of castmaterial, or threshold criteria (e.g., minimum threshold, commercialthreshold, etc).

At step 627, the casting tolerance proofing tool converts dimensions anddimension tolerances to a nominal dimension and a tolerance range.Dimensions and dimension tolerances can be expressed in several formatsfor a CAD object. These formats include limit tolerances, bilateraltolerances, unilateral tolerances, and unequal bilateral tolerances. Toaddress different formats, the proofing tool converts these and otherformats to one type, such as nominal dimensions and tolerance ranges.

At step 630, the casting tolerance proofing tool obtains (e.g., recallsfrom memory) information for determining one or more rules, the obtainedinformation being based on the selected criteria. The rules provideconditions the entered tolerances (Le, the items of interest) mustfollow or meet or guidelines the entered tolerances should follow ormeet. For example, FIG. 18 provides a linear tolerance graphrepresenting the tolerance +/− inches versus liner dimension inches formultiple materials. The graph also provides a standard (or commercial)tolerance and precision (or minimum) tolerances for the differentmaterials. The graph can be obtained from the NADCA ProductSpecification Standards for Die Castings. Similar graphs can be obtainedfor other processes and materials. Other information found in the NADCAProduct Specification Standards for Die Castings, for example, can beused to define additional rules.

The graph shown in FIG. 18 can be represented as functions similar tothe discussion above for FIG. 13 of the plastic tolerance validationtool. That is, the lines shown in FIG. 18 can take the form of y=mx+b,where the values m and b are stored in a tolerance table similar to FIG.12. The tolerance table can list a plurality of data values, such ascommercial data values and minimum data values, with respect to aplurality of criteria, such as the type of metal and design process. Insome implementations, a computer readable medium stores the table 300 asa lookup table. Based on the selected material and the casting process,the casting tolerance proofing tool retrieves the corresponding datavalues, which are the basis for creating threshold values or rules.

The tool then begins a process (step 640; FIG. 16) to extract items ofinterest from the CAD object. As already discussed for step 627, adimension and dimension tolerance may be in a first form and the toolconverts the dimension and dimension tolerance to a nominal dimensionand a tolerance range. The extracted item can be the dimensiontolerance, the nominal dimension, the tolerance range, and combinationsthereof depending on the form of the tolerance. If a tolerance has beenobtained (step 645), then the cast tolerance proofing tool compares thetolerance range to the rule(s) (step 650) and associates a result withthe extracted item based on the comparison (step 655).

FIG. 19 shows an exemplary comparison and flagging process 670 for steps650 and 655. After the CAD operator has selected criteria (for example,aluminum and die casting), the corresponding tolerance data values areretrieved. A nominal length (“NL”) or dimension is compared with apredetermined constant, C, at step 675. In one implementation, C is 1inch. If the nominal length is less than or equal to C as determined atstep 675, the comparison process 670 proceeds to a comparison at step680. The step 680 compares an extracted tolerance (“PT”) with a value(test7). For example, the value (test7) can be 0.002 inches for die castaluminum.

If the extracted tolerance (e.g., the tolerance range) is less than thevalue (test7) as determined at step 680, the tolerance is tagged,thereby indicating that the tolerance is below a recommended minimumtolerance threshold (step 685). The flag generated at step 685 indicatesthat the tolerance would be difficult to hold and the associated costfor manufacturing the object may increase. If the extracted tolerance isnot less than the value (test7) as determined at step 680, the extractedtolerance is compared with the commercial tolerance threshold at step690. Particularly, the extracted tolerance is compared with a value(test8). For example, the value (test8) can be 0.014 inches for die castaluminum.

If the extracted tolerance is less than the value (test8) as determinedat step 690, the tolerance is tagged to indicate the tolerance is belowa recommended commercial tolerance threshold (step 695). The flagindicates that the associated cost for manufacturing the object mayincrease. If the tolerance is not less than the value (test8), thenominal length dimension and its tolerance (step 700) are tagged aspassing.

Referring back to step 675, if the nominal length is greater than C, thecomparison process 670 proceeds to a comparison at step 705, whichcompares the extracted tolerance with the minimum tolerance threshold.Particularly, the extracted tolerance is compared with a value (test9)determined from EQN (5).(test9)=M ₁(NL)+B ₁  (5)M₁ and B₁ can be obtained from memory and be based on the graph 635shown in FIG. 18.

If the extracted tolerance is less than the value (test9) as determinedat step 705, the extracted tolerance is tagged (step 710) to indicatethe tolerance is below a recommended minimum tolerance. The flagindicates that the extracted tolerance is difficult to hold and theassociated cost for manufacturing the object may increase. If theextracted tolerance is not less than the value (test9), the comparisonprocess 670 proceeds to compare the extracted tolerance with thecommercial tolerances threshold at step 710. The extracted tolerance iscompared with a value (test10) determined from EQN (6).(test10)=M ₂(NL)+B ₂  (6)M₂ and B₂ can be obtained from memory and be based on the graph 635shown in FIG. 18

If the extracted tolerance is less than the value (test10), theextracted tolerance is tagged (step 715) to indicate that the toleranceis below a recommended commercial tolerance is generated. The flagindicates that the associated cost for manufacturing the object mayincrease. If the extracted tolerance is not less than the value(test10), the nominal length dimension and its tolerance (step 720) aretagged as passing.

After completing step 655 (FIG. 16), the tool attempts to extractanother tolerance (step 640). The process 600 repeats itself until alltolerances that can be evaluated are analyzed.

Therefore, the cast tolerance proofing tool automatically checks CADobjects to verify if the tolerances on the object are consideredmanufacturable. The thresholds can be based on, for example, thresholdscalculated using information from the resource NADCA ProductSpecification Standards for Die Castings, available from the NorthAmerican Die Casting Association. The information can be stored similarto the functions and values discussed above, and can be used with thenominal lengths for creating rules. The tool can also calculate andprint the smallest tolerance that would be manufacturable.

It should also be understood that FIG. 19 and the related description isone technique for proofing a tolerance with multiple thresholds.However, other techniques can be used. Further, the proofing tool caninclude information to create rules for other items of interest in theCAD object. For example, different threshold limits can be set orcalculated for various locations or features of size. Exemplary items ofinterest include an inside radius, an outside radius, a thickness of aportion of the apparatus, and a diameter of an aperture (such as aflow-around hole). Other measures known to be of concern for castmanufacturers are possible.

It is also envisioned that the CAD drawing 390 can be revised todisclose the result of the cast tolerance proofing tool similar to thediscussion above for the plastic tolerance proofing tool. The discussionabove for FIGS. 9, 14, and 15 apply similarly for the cast toleranceproofing tool.

Note Proofing Tool

FIG. 20 discloses a process 725 for proofing notes. The process 725begins by creating a CAD object (step 730). The CAD object can becreated, for example, using a CAD software application and the computer100 shown in FIG. 1. After and/or while the CAD object is being created,drawing notes (information, descriptions, etc.) are applied to the CADobject (step 735). Typically, the drawing notes are applied to the CADobject in a legend. For example, as shown in FIG. 21, the notes 740include information entered in the legend 745. Example drawing notesinclude legal descriptions or requirements, restrictions (government,material, etc), default tolerances, methods of inspection, dimensiontype (metric, English, etc.), format, etc. The GD&T for the exemplaryCAD drawing shown in FIG. 21 have been removed because the specificvalues are inconsequential for the invention herein. However, oneskilled in the art would understand that the CAD drawing shown in FIG.21 would include GD&T.

After completing the CAD object and applying information, the noteproofing tool is initialized (step 750; FIG. 20). In the shownimplementation, the note proofing tool is a knowledge-based softwaretool that is added onto (or integrated into) a CAD software platform(e.g., Unigraphics). The note proofing tool is initialized by a userwhile operating the CAD software application. The operator chooses toinitialize the validation tool by selecting the “StdNotesToolDlg” 755(FIG. 10) in the proofing tool pull-down menu 410.

At step 757, the operator enters and the notes proofing tool receivesproofing criteria. The notes proofing tool uses the proofing criteriafor determining the rules for proofing the CAD object. An examplecriterion includes a manufacturing process. Other criteria can include atype of material, a manufacturer, a standard for the manufacturingprocess, etc.

At step 760, the note proofing tool extracts notes from the CAD object.During creation of the CAD object, the operator enters notes as iscustomary for the CAD software. In some variations, the CAD software isable to identify each note and the extraction of the notes is based onthe functionality of the software.

At step 765, the tool obtains (e.g., recalls from memory) informationfor determining one or more rules. It should be understood that theobtained information can be the rule, be used to create the rule, or beused as part of the rule. The selection of the rules can be based on theentered proofing criteria.

In general, there are three types of rules for the note proofing tool.The first type of rules is rules directed to general notes that shouldappear on all drawings. If no notes satisfy a rule of the first type,then the report would recommend that this note be added. If the CADobject includes a note similar but not identical to a rule of the firsttype, then the report would recommend that this note be changed.

The second type of rules is rules directed to notes that should appearon all drawings that are subject to the entered proofing criteria. If nonotes satisfy a rule of the second type, then the report would recommendthat this note be added. If the CAD drawing includes a note similar butnot identical to a rule of the second type, then the report wouldrecommend that this note be changed.

The third type of rules is rules directed to notes that are frequentlyused but are not always required. A rule of the third type may or maynot be based on the received proofing criteria. If the CAD drawingincludes a note similar but not identical to a rule of the third type,then the report would recommend that this note be changed.

In the implementation discussed herein, each rule includes a series ofkeywords for defining the rule. The series of keywords may require anorder and may not define a complete sentence. As used herein, a keywordis a segment of written or printed discourse ordinarily appearingbetween spaces or between a space and a punctuation mark. A keyword doesnot need to be a word capable of being spoken (e.g., the keyword isjargon, a mixture of letters and numbers, etc.).

For each rule, i.e., for each series of keywords, the note proofing toolcompares the rule to the note (step 775). The comparison determineswhether the rule has been satisfied. Depending on the type of rule andthe comparison, a result is associated with the rule and/or the note(step 780).

In a more specific implementation of steps 775 and 780, the noteproofing tool compares the rule to an extracted note. In oneimplementation, the tool recognizes characters of the extracted note(e.g., spaces, punctuation, numbers, mathematical symbols, text) anddivides or groups the note into words. Similar to keywords, a word is asegment of written or printed discourse ordinarily appearing betweenspaces or between a space and a punctuation mark. A word from a notedoes not need to be a word capable of being spoken. The note proofingtool can then compare keywords or series of keywords of the rule towords or series of words of the note.

If the rule has been satisfied, the tool associates a tag with at leastone of the rule and the note. The flag for the rule can indicate therule has been passed and the flag for the note can indicate that thenote has passed a rule. If the rule was not completely satisfied, thenthe tool determines whether the rule has been partially satisfied. Forexample, a note may closely resemble a rule. If this occurs, the toolcan flag the note and the rule and, if the note does not satisfy anotherrule, the tool can identify the extracted note as partially satisfying arule.

It is envisioned that, if a note has satisfied a rule, the note can beidentified with a first indicator (e.g., a first color). If a notepartially satisfies a rule, the note can be identified with a secondindicator (e.g., a second color), and a report can identify thepartially satisfied rule with a suggested alternate phrasing. If a notehas not been evaluated, the note can be identified with a thirdindicator (e.g., a third color), and the operator can separately reviewthe note. If a rule of a first or second type is partially satisfied, areport can identify the rule, the note(s) that partially satisfy therule, and a suggested alternative phrasing. If a rule of the first orsecond type is neither satisfied nor partially satisfied, a report canidentify the rule and a suggested phrasing for a note. If a rule of thethird type is partially satisfied, then the report could identify therule, the note(s) that partially satisfy the rule, and a suggestedalternative phrasing.

It is envisioned that, in some implementations, the note proofing toolcompares each of the drawing notes with a single rule before proceedingto a next rule (similar to the description for FIG. 6). This typicallyoccurs for the first and second types of rules since each rule of thesetypes is required in the CAD object. It is also envisioned that, in someimplementations, the note proofing tool compares a single drawing notewith a plurality of rules before proceeding to the next drawing note(similar to the description for FIG. 5). This typically occurs for thethird type of rules since many rules of this type may not be present inthe CAD object. It is also envisioned, that the CAD object may notinclude any drawing notes prior to the activation of the note proofingtool. For this situation, the note proofing tool would indicate thatnotes for each of the rules of the first and second type need to beadded to the CAD object, which may be done automatically.

Stamped Metal Proofing Tool

FIG. 22 discloses a process 800 for performing a stamped metal proofingtool. The process 800 begins by creating a CAD object (step 805). TheCAD object is created using the CAD software application and thecomputer 20 shown in FIG. 1. FIG. 23 shows a 3-D modeled apparatus 807.After and/or while the CAD object is being created, information (e.g.,dimensions and dimension tolerances) is applied to the CAD object (step810). At step 815, the stamped metal proofing tool is initialized. Inthe shown implementation, the stamped metal proofing tool is aknowledge-based software tool that is added onto (or integrated into)the CAD software platform (e.g., Unigraphics). The stamped metalproofing tool is initialized by a user while operating the CAD softwareapplication. The operator chooses to initialize the proofing tool byselecting “MetalStampingDLG” 817 (FIG. 10) in the proofing toolpull-down menu 410 after constructing the CAD object.

At step 820, the operator enters and the proofing tool receives proofingcriteria. The proofing tool uses the proofing criteria to determine thetype of information to be checked with the CAD object. In the shownimplementation, the criterion is the thickness of the sheet metal 822.Other criteria can include a hardness of the sheet material, thresholdcriteria, type of material, and hardness of the material. It is alsoenvisioned that the tool can be used for other planer materials such ascardboard or plastic.

At step 825, the stamped metal proofing tool obtains (e.g., recalls frommemory) information for determining one or more rules. The obtainedinformation can be based on the selected criteria. In someimplementations, however, additional information may not be required forthe rules. That is, the rules may take the form of a sequence of stepsthat does not need any additional information beyond the enteredcriteria (e.g., the thickness of the metal).

For example, the rules provide conditions that items of interest mustfollow or meet or guidelines the items of interest should follow ormeet. More specifically, one rule a stamped apparatus might need to meetis that a hole diameter (HD) should be greater than or equal to thesheet metal thickness (T) multiplied by a constant (C). This rule may beset in the tool with a set constant (e.g., C=1.2). Alternatively, theconstant C may be stored in memory and be selected based on enteredcriteria (e.g., the hardness of the metal). The data necessary todetermine the constant C can be obtained from known sources.

Similar functions and data values can be obtained for other aspects tobe proofed by the stamped metal proofing tool. The functions can beobtained from known sources relating to sheet metal preferred practices.Other exemplary rules include a distance of an edge to a hole beinggreater than or equal to a constant multiplied by the thickness, adistance of a hole to a form being greater than or equal to a constantmultiplied by the thickness, a tab width being greater than or equal toa constant multiplied by the thickness, a notch width being greater thanor equal to a constant multiplied by the thickness, a distance from aform to an edge of a hole being greater than or equal to a constantmultiplied by the thickness, an internal radius greater than or equal toa constant multiplied by the thickness, an external radius greater thanor equal to a constant multiplied by the thickness, and a distance froman edge to the straight side of a slotted hold greater than or equal toa constant multiplied by the thickness. Even further exemplary rulesinclude comparing a bend radius to a threshold based on the thickness ofthe material, the type of the material, and the hardness of thematerial; and comparing a tolerance range to a threshold based on anominal dimension.

The tool then proceeds (step 827) to extract an item of interest (step830) from the CAD object. The extracted item is typically based on thecurrent rule determined at step 827. For example, if the rule iscomparing a hole diameter to a threshold, then the extracted itemincludes a selection of a hole and its related diameter. In someimplementations, the CAD software package (e.g., Unigraphics) includesmacros for extracting the items of interest. For example, the CADsoftware can include a macro to extract all hole diameters in the CADobject. Of course, the order of steps shown in FIG. 22 may vary if allitems of a macro are extracted at one time.

After extracting an item of interest (step 835), the tool compares theitem with the rule (step 840) and associates a result with the itembased on the comparison (step 845). For example, a hole diameter can becompared to the thickness of the sheet metal, and a result is tagged tothe diameter based on the comparison. If the extracted diameter is lessthan the thickness multiplied by a constant, then the diameter istagged, thereby indicating that the diameter is below a recommendedthreshold. The flag generated at step 685 indicates, for example, thatthe hole would be difficult to punch properly or frequent tool repairmay be required.

After completing step 845, the tool obtains another item (step 640). Theprocess repeats itself until all items relating to the rule areanalyzed.

Therefore, the stamped metal proofing tool automatically checks CADobjects to verify if the items of the object are consideredmanufacturable. It should also be understood that FIG. 22 and therelated description is one technique for proofing a CAD object withmultiple rules. However, other techniques can be used. It is alsoenvisioned that the model 807 can be revised to disclose the result ofthe cast tolerance proofing tool similar to the discussion above for theplastic tolerance proofing tool. The discussion above for FIGS. 9, 14,and 15 apply similarly for the stamped metal proofing tool. However, insome implementations, the flag can be applied to the 3D-model, ratherthan the 2D-drawings.

Accordingly, the invention provides new and useful systems, methods, andtools for proofing a computer-aided design object. Various features andadvantages of the invention are set forth in the following claims.

1. A method of proofing a design for an apparatus, the method beingperformed with a computer system having a processor and memory, themethod comprising: receiving a CAD object of the apparatus; promptingfor a type of plastic material for the apparatus to be manufactured in;receiving a response specifying the type of plastic material;determining a nominal dimension and a related tolerance from the CADobject; obtaining a first data value from the memory, the first obtaineddata value being based on the specified type of plastic material;obtaining a second data value from the memory, the second obtained datavalue being based on the specified type of plastic material; obtaining afunction having a variable; determining a first threshold based on thefunction, the first obtained data value and the nominal dimension, thefirst threshold corresponding to a commercial tolerance threshold;determining a second threshold based on the function, the secondobtained data value, and the nominal dimension, the second thresholdcorresponding to a minimum tolerance threshold; comparing the tolerancewith the first threshold; comparing the tolerance with the secondthreshold; and tagging the CAD object based on the comparisons.
 2. Themethod of claim 1, wherein the function is based on the specified typeof plastic material.
 3. The method of claim 1, wherein the determiningthe first threshold includes applying the nominal dimension and thefirst obtained data value to the function.
 4. The method of claim 1,wherein the tagging the CAD object includes attaching a flag to thetolerance when the tolerance traverses the first threshold.
 5. Themethod of claim 1, further comprising generating a replacementtolerance, and replacing the tolerance with the replacement tolerance.6. The method of claim 1, wherein the memory includes a data table,wherein the obtaining the first data value includes obtaining the firstdata value from the data table based on specified type of plasticmaterial, and wherein the obtaining the second data value includesobtaining the second data value from the data table based on specifiedtype of plastic material.
 7. The method of claim 1, wherein the firstobtained data value is further based on a manufacturer of the apparatus.8. The method of claim 1, wherein the first obtained data value isfurther based on an end entity for the apparatus.
 9. The method of claim1, wherein the first obtained data value is further based on a countrythe apparatus will be delivered to.
 10. The method of claim 1, whereinthe tagging the CAD object includes attaching a first flag to thetolerance when the tolerance traverses the first threshold and attachinga second flag to the tolerance when the tolerance traverses the secondthreshold, the second flag being different from the first flag.